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High speed steel[note 1] (HSS or HS) is a subset of tool steels, usually used in tool bits and cutting tools. It is often used in power saw blades and drill bits. It is superior to the older high carbon steel tools used extensively through the 1940s in that it can withstand higher temperatures without losing its temper (hardness). This property allows HSS to cut faster than high carbon steel, hence the name high speed steel. At room temperature, in their generally recommended heat treatment, HSS grades generally display high hardness (above HRC60) and a high abrasion resistance (generally linked to tungsten content often used in HSS) compared to common carbon and tool steels.

The main use of high speed steels continues to be in the manufacture of various cutting tools: drills, taps, milling cutters, tool bits, gear cutters, saw blades, etc., although usage for punches and dies is increasing.High speed steels also found a market in fine hand tools where their relatively good toughness at high hardness, coupled with high abrasion resistance and fine, made them suitable for low speed applications requiring a durable keen (sharp) edge, such as files, chisels, hand plane blades, and high quality kitchen and pocket knives

Grades in High Speed steel
M2
M2 is a high speed steel in tungsten-molybdenum series. The carbides in it are small and evenly distributed. It has high wear resistance. After heat treatment, its hardness is the same as T1, but its bending strength can reach 4700 MPa, and its toughness and thermoplasticity are higher than T1 by 50%. It is usually used to manufacture a variety of tools, such as drill bits, taps and reamers. Its decarbonization sensitivity is a little bit high.

M35
M35 is similar to M2, but with 5% cobalt added. The addition of cobalt increases heat resistance.

M42
M42 is a molybdenum-chromium-vanadium-tungsten high speed steel alloy with an additional 8% cobalt. It is widely used in metal manufacturing because of its superior red-hardness as compared to more conventional high speed steels, allowing for shorter cycle times in production environments due to higher cutting speeds or from the increase in time between tool changes. M42 is also less prone to chipping when used for interrupted cuts and cost less when compared to the same tool made of carbide. Tools made from cobalt-bearing high speed steels can often be identified by the letters HSS-Co.

Coatings
To increase the life of high speed steel, tools are sometimes coated. One such coating is TiN (titanium nitride). Most coatings generally increase a tool's hardness and/or lubricity. A coating allows the cutting edge of a tool to cleanly pass through the material without having the material gall (stick) to it. The coating also helps to decrease the temperature associated with the cutting process and increase the life of the tool.
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High Speed Treatment Steel Chart

MATERIAL CHEMISTRY APPLICATION
AISI/ASTM EN DIN JIS C Si Mn Cr Mo V W Co  
M2
6/5/2
 
1.3343
 
SKH51
0.9
 
0.3
 
0.3
 
4.1
 
5
 
1.8
 
6.4
 
 
Taps, twist drills, reamers, broach tools, cold work tools.
M35
6/5/2+5%
 
1.3243
 
SKH55
0.92
 
0.35
 
0.3
 
4.1
 
5
 
1.9
 
6.4
 
4.8
 
As M2, Hobs, drill reamers, milling cutters
M42
2/10/1/8
 
1.3247
 
SKH59
1.1
 
0.25
 
0.25
 
3.9
 
9.2
 
1.2
 
1.4
 
7.8
 
Taps, remers, broaching tools, twist drills.
T1
18/4/1
 
1.3355
 
SKH2
0.75
 
0.2
 
0.2
 
4.1
 
 
1.1
 
18
 
 
Turning, planing, Slotting tools, threading dies.
T4
18/1/2/5
 
1.3256
 
SKH4
0.81
 
0.25
 
0.25
 
4.3
 
0.65
 
1.5
 
18
 
4.8
 
Same as T1
T42
10/4/3/10
 
1.3207
 
SKH57
1.26
 
0.23
 
0.23
 
4
 
3.6
 
3.2
 
9.3
 
10
 
Highly stressed tools and tool bits.

MATERIAL HEAT TREATMENT DETAILS
AISI/ASTM EN DIN JIS Annealing
(Slow Cooling)

Quenchent

(Hot Bath)

Quenching Tempering(Air Cooling) Annealed
(hb)-max
Quenched &(hrc) Tempered
M2
6/5/2
 
1.3343
 
SKH51
800-880
OIL
1200-1240
550-570
255
63
M35
6/5/2+5%
 
1.3243
 
SKH55
800-840
OIL
1200-1240
550-570
277
64
M42
2/10/1/8
 
1.3247
 
SKH59
820-840
OIL
1170-1210
520-590
285
66
T1
18/4/1
 
1.3355
 
SKH2
820-880
OIL
1250-1290
560-580
248
62
T4
18/1/2/5
 
1.3256
 
SKH4
840-900
OIL
1260-1300
570-590
262
63
T42
10/4/3/10
 
1.3207
 
SKH57
820-880
OIL
1210-1250
550-580
285
64

Tempering Charts
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